Whether you’re building a prototype or scaling into full production, our custom PCB service gives you end-to-end support—from design layout through to fabrication, assembly and test. Bring your schematic or concept, and we’ll turn it into a fully fabricated, assembled and tested printed circuit board optimized for performance, reliability and cost.

What we provide:

• Concept & layout design: we’ll work with you to define layer count, stack-up, signal integrity, thermal management, and select appropriate technologies (rigid, flex, rigid-flex).
  
• Full fabrication: from board material selection (FR4, high-TG, aluminium-backed, etc) through to surface finish, via technology, micro/HD routing if required.
  
• Assembly & component sourcing: we handle sourcing of parts, assembly (SMT, through-hole, mixed), and integration into sub-assemblies if needed.
  
• Testing & validation support: functional test development, boundary-scan / ICT options, pre-production verification and readiness for volume manufacturing.
  
• Design for manufacturability (DFM) and cost optimisation: we help make sure your board is manufacturable at scale, with minimal waste, rework and cost risk.
  

Why choose us?

• Our engineers have deep experience in power electronics, super-capacitor systems and rugged portable units — meaning your PCB won’t just “work”, it will excel under load.
  
• Seamless integration with your product roadmap: whether you’re designing the Spark phone charger, the Bolt laptop charger, Titan camping unit, or the new portable car-charger module — we tailor the PCB to fit your brand’s reliability and performance requirements.
  
• Single point of contact, full transparency: we’ll collaborate on requirements, keep you updated on design milestones, and feed back on manufacturability, cost and lead-time trade-offs.
  

What we’ll need from you:

• Your specification: outline of functionality, input/output parameters, current/voltage levels, size/footprint constraints, thermal & mechanical environment.
  
• Existing schematics or functional block diagrams (if applicable) or a conceptual description of how it should behave.
  
• Target volumes (prototypes, small batch, mass production) and any special regulatory, safety or certification constraints.
  
• Preferred board dimensions, layer count, board material or process constraints (if known).
  
• Any preferred component vendors or part numbers (if you have them) or a target budget if you wish component cost to be managed tightly.
  

How it works:

1. Enquiry & brief – Submit your requirements via our enquiry form (or get in touch) and we’ll schedule a scoping call.
   
2. Proposal & design kick-off – We’ll review your requirements, offer optimisations, and produce a design brief + quote.
   
3. Design & review – Our team delivers layout files, Gerbers, BOM and assembly drawings for your review and approval.
   
4. Fabrication & assembly – Once approved, we move into board fabrication, component sourcing and assembly.
   
5. Testing & delivery – We perform our standard testing and deliver the assembled boards ready for your system integration.
   
6. Production handover – When you’re ready to scale, we transfer the design into our volume-manufacturing process and provide ongoing support.
   

Get started

Ready to take your electronics to the next level? Fill out the form below (or email us at: sales@cc-e.co.uk) with what you’re looking to build, attach any schematics or layouts you already have, and we’ll aim to get back to you within 24-48 hours.